index

You will need a drill and a pop-rivet tool.

Series 3 replacement handle kit with two-piece pop rivets

1. Drill the existing rivet out using a drill small enough to not enlarge the existing hole or otherwise remove any plastic material. Make sure the rivet does not spin when drilling. If it does, hold it tight with a pair of pliers.

Drilling out the old rivet

2. Align the grommets of the replacement handle with the existing holes of the Series 3.

Replacement handle grommets aligned with the case holes

3. There are four holes in each area where the Series 3 replacement handles can be mounted. It does not matter which set is used; these holes were originally intended to allow for optional shoulder-strap carry or affixing Hitchin' Technology items.

The four hole sets available for mounting the handle

4. The replacement handle has four grommeted flaps. In the proper position for installation, a grommet will be visible on either side of the case.

Grommeted flaps of the replacement handle in position

5. The rivets used to install the replacement handle are two-piece, one male and one female. It does not matter which side each is installed on, as long as there is a grommet visible on both sides.

The two-piece rivet: male and female halves

6. The photo below shows the proper position of rivet and handle. Note: a grommet is visible on both sides. The protruding mandrel on the left is how the rivet tool fastens the halves together.

Rivet and handle in the correct position, grommet visible on both sides

7. Using the rivet tool and ensuring a tight fit of rivet parts and handle, fasten the halves of the rivet and the installation is complete. Your Series 3 is ready for the next adventure.

Setting the rivet with the rivet tool

You may so like